09/10/2020

Article 2: The Top 4 Solar Asset Monitoring Challenges—and What You Can Do About Them

The Challenge of Scale

Article 2: The Top 4 Solar Asset Monitoring Challenges—and What You Can Do About Them

by Power Factors

The Challenge of Scale

By Steve Hanawalt

In our first article of this eight-part series on solar performance monitoring, we discussed the challenge of working with real-world operating data. It has been our observation that most monitoring applications choke when consuming noisy plant operating data. In this second article, we will discuss another common problem with solar monitoring systems—the challenge of scale.

The Challenge of Scale

By “scale” we mean the need for solar monitoring applications to consume large volumes of data at high velocity and with a high variety of technologies. We call this the 3V scale problem.

  • Volume: the challenge of data quantity
  • Velocity: the challenge of data speed
  • Variety: the challenge of data diversity

Coming out of the traditional power industry I was surprised to find that the solar asset class generates more data than a similar fossil power plant. Traditional power plants are comprised of large, sophisticated rotating equipment, boilers and fuel handling systems. You would think that a fossil plant would have many more sensors and meters than a relatively simple solar power plant of the same size? Not so.

Volume

Why is that? Though, from a technical perspective, solar power equipment is much simpler than their fossil power plant equivalents, they have many more generators (PV modules) and electrical evacuation systems than fossil power plants. A typical 500 MW solar power plant has over 100 times more sensors than a 500 MW coal power plant.

Then, to that data acquisition and processing problem, add the fact that solar asset owners are on-boarding plants at a rate of over 120 times the rate of fossil power owners. You can start to see how big the data mountain we have to climb really is.

Power Factors’ typical customer is generating over a million tags an hour and over 50,000 events per day. That’s a lot of data to deal with.

Velocity

At the same time as we address the problem of high data volume, we also need to consume that data at a high frequency. Data frequency is driven primarily by solar operator and regulatory needs.

Solar remote operations centers are responsible for near-real-time monitoring of plant status and events. Five-minute sample frequencies are considered the minimum requirements for most operators. For those who also need to monitor plant breaker status and meet rapid response service level agreements from owners, even that may be too infrequent.

 In addition, grid operators and regulators are increasingly relying on renewable power assets to provide operational support to the grid including voltage and frequency control. To meet these response, control and monitoring requirements, asset monitoring applications are being asked to work with sub-minute and even sub-second data.

Variety

If addressing the volume and velocity challenges were not enough, the solar power market is still a young industry. This introduces a high variety of technology monitoring systems to have to work with. The industry has dozens of inverter, tracker, SCADA and module manufacturers, each with their own open and proprietary communication protocols and alert codes.

The asset monitoring application needs to be able to communicate with each of these vendor’s unique interface requirements, map alert codes to a common set of standards and generate meaningful events and performance analytics.

This no small task. The more mature wind and fossil power industries have consolidated down to a few equipment vendors and have adopted standard communication and failure codes to dramatically reduce the technology variety in those asset classes. Solar’s not there yet.

Dealing with Scale

An industrial-strength software application is needed if we are going to successfully acquire, process and analyze data of this magnitude. IT professionals call this characteristic as a robust and scalable software platform.

Robust software speaks to its reliability and availability. Robustness must be built into the platform design. The platform infrastructure must be highly available and able to maintain application performance when stress tested.

Tech Terms defines software scalability as “scalable hardware or software [that] can expand to support increasing workloads. This capability allows computer equipment and software programs to grow over time, rather than needing to be replaced.” Like robustness, a scalable platform must be designed from the ground up.

Many solar monitoring software platforms on the market were not designed with these capabilities in mind. These platforms were initially built to meet the needs of incentive programs where simple energy production monitoring was required by public agencies to demonstrate the solar project was producing electricity commensurate with the incentive program rating. These monitoring applications never envisioned the magnitude of the market nor the data volumes that today’s and tomorrow’s software platforms would need to process.

As the scale increased, more and more capability had to be bolted on to these platforms in an attempt to keep these applications from breaking. The problem with this approach is that the foundational data acquisition and processing engine was not designed to handle this much scale—eventually the weight of the bolt-ons will crush the software.

What is needed is to start over with a robust and scalable design using tools and a backend infrastructure that can adapt to the growing market needs.

Summary

The challenge of scale is crippling most solar monitoring software applications simply because they were not designed to address the volume, velocity and variety of data thrown at them. Until this fundamental problem is resolved, users will continue to be frustrated with software monitoring tools that break far too often.

Stay tuned—we believe we have a way through this problem. You can read more about it in article 6 coming up in a few weeks. Until then, let’s talk about the other two problems that are common with solar performance monitoring software applications: granularity and selecting the right performance model.

As always, thank you for reading along. Looking forward to your questions and ideas.

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Steve Hanawalt is an EVP and Co-Founder at Power Factors. Follow Steve and Power Factors on LinkedIn. For more information about Power Factors, please contact us at info@pfdrive.com.

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