09/25/2020

Article 5: The Top 4 Solar Asset Monitoring Challenges—and What You Can Do About Them

How to Fix the Problem of Perfect Data

Article 5: The Top 4 Solar Asset Monitoring Challenges—and What You Can Do About Them

by Power Factors

How to Fix the Problem of Perfect Data

By Steve Hanawalt

The Perfect Data Problem

As we discussed in the first article in this series, the purpose of a solar monitoring system is to characterize the operational performance of the plant’s equipment so we can ensure the equipment is performing well.

Model developers attempt to solve this problem by creating performance models that consume plant operating data and then use that data to estimate what the equipment should be doing. If a large enough deviation from expected is identified by the software, an operating event is triggered notifying operators of an apparent plant or equipment performance problem.

I say “apparent” for two reasons:

  1. No performance monitoring system can determine with 100% confidence that there is an actual performance problem
  2. Historically, solar monitoring systems have generated a high percentage of “false/positive” performance events

As I talked about in the first article in the series, this is due in part to the problem of perfect data—in other words, most solar monitoring applications work well if they are fed accurate, continuously cleansed data. But, when fed real-world noisy data, they too often fail.

In the first article, we also discussed that is not economically feasible to retrofit solar power projects with laboratory quality sensors, meters and data acquisition systems to fix the problem at its source. So, if creating perfect operating data at the source is not feasible, and performance models need high quality input data to produce high quality outputs, is there a commercially viable solution to the problem?

The Way Around the Problem

The answer is yes—but the industry needs a new approach to solar asset performance management. This new approach is at the foundation of Power Factors’ recently released Drive Pro asset performance management (APM) software platform.

A few of the key assumptions we designed into the product specifications include:

  • Noisy is normal: Throw out the expectation of getting a constant stream of clean operating data from solar power plants. Work with the data you are dealt with.
  • Models aren’t magicians: Don’t ask a performance model to detect a problem it cannot see. Guide users to the best available answers.
  • One size doesn’t fit all: Apply the right model to the right asset at the right time to find the problem. There is no silver bullet in performance management.
  • Support the entire workflow: Optimizing the operational performance of a solar asset touches many solar portfolio stakeholders. The industry is asking for an integrated solution that supports the identification, analysis, assignment and restoration phases of the performance recovery process. Provide an end-to-end, fully integrated solution for owners and operators.

Drive Pro brings this innovative approach to solar APM. Our customers are enthusiastic about using a collaborative tool to optimize the performance of their solar assets.

Validation, Estimation and Editing (VEE)

A fundamental assumption that developers took into consideration when developing the data processing engine for Drive Pro is that there is never a time when all of the data is good. In other words, solar plant operating data is always noisy.

To assume solar data can be consumed by the Drive Pro event and analytics engines prior to contextualization, qualification and cleansing is a recipe for failure. Most performance monitoring applications fail at this critical first step in the data processing phase.

To solve this problem, Power Factors developed a powerful data validation, estimation and editing (VEE) engine that qualifies all the time-series data as it streams into the data processing engine. Coupling real-time VEE data processes with a new data capability scoring method creates a new paradigm of trustworthy solar operating data to work with.

For example, one of the sensors that fails most often in a solar power plant is the irradiance meter. Without this data it’s almost impossible to calculate the expected performance of a solar asset. To address this problem, engineers developed a set of cascading data curation tests to estimate real-time plant irradiance if the primary meter stops communicating or delivers erroneous data.

For an irradiance meter, this is a six-tiered process of validating and estimating current plant irradiance. If the primary irradiance meter is not reporting properly, the confidence factor around expected performance is reduced so operators can factor that in prior to rolling a truck. If an insufficient estimate is identified for the primary meter, metrics dependent on that meter may be temporarily unavailable until they are. Instead of generating bogus alarms, Drive Pro guides the user through how to recover the meter and get the full set of analytics back online.

Data Capability

One of the novel approaches that the Drive Pro team came up with to overcome the fatal flaw of nuisance alarms was the introduction of a new data quality concept called “Data Capability.” Data Capability is an analysis done on data ingested into the VEE engine that qualifies the underlying process data and assigns it a score.

The score is assigned to each plant and informs Drive Pro users of which analytics are enabled based on the quality of the input data. The Data Capability tool runs over 260 tests across all asset types (plants, inverters, combiners, subarrays, sensors, etc.). Every single asset is given a score, and then the plant is also given a “global score.” This global score is based on the scores of the child assets at the plant and provides users an easy way to prioritize field improvement action across a portfolio.

This important data processing step was missing prior to Drive Pro and accomplishes two things. First, it sets realistic expectations around which analytics can and cannot be generated by Drive Pro given the current time-series data streaming in from the plant. Secondly, it provides insight into which sensors, meters and metadata are reporting bad or missing data so actions can be taken to correct the source of the data.

Now That I Have Good Data, What’s Next?

Now that we have cleansed, contextualized and classified data with a Data Capability score, we are ready to analyze it and identify real equipment performance problems. Without these important steps, monitoring systems will either miss or improperly report plant performance anomalies.

Conditioned operating data feeds the Drive Pro analytics engine which identifies performance losses, using a standard classification system, by asset. Losses are totalized at the plant and asset level and compared with modeled and expected performance. Underperformance events are generated, and users are notified of problems—with a high degree of certainty on the asset affected, the amount of lost energy and the underlying source of the problem.

Now, with trust in the results of the performance management system, asset managers, performance analysts and operators can turn their focus to activities where they add value to the portfolio rather than chasing down data problems

Summary

There is a way around the problem of perfect operating data for the solar power asset class. The answer lies not in hoping and waiting for better data, but in incorporating a data processing engine that can generate high-quality, reliable results despite the faulty data received from solar power plants. The novel approach used in the new Drive Pro solution is restoring the confidence of owners and operators in solar performance monitoring and using it to improve portfolio returns.

In my next article, I’ll talk about how to overcome the problem of scale when monitoring the performance of a large fleet of solar power assets.

As always, thank you for reading along. Looking forward to hearing your thoughts.

Steve Hanawalt is an EVP and Co-Founder at Power Factors. For more information, about Drive Pro you can read the press release or watch the webinar recording of “Every MWh Counts: Find Hidden Losses Faster and Maximize PV Project Returns Across Your Fleet.”

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